Aeroperm - Core
Aeroperm® stator cores provide a groundbreaking solution for improving the efficiency, reducing the mass, and lowering the operating costs of electric motors and generators across a wide range of industries. By reducing core losses by up to 97% and enabling higher torque density, Aeroperm® cores contribute to more compact, reliable, and energy-efficient designs. These benefits translate into cost savings from simplified cooling systems, lower material use, and improved performance, making Aeroperm® an ideal choice for industries where energy efficiency, weight reduction, and operational reliability are critical.
REDUCE CORE LOSS BY UP TO 97% WITH AEROPERM CORES
ELECTRIC STEEL
AEROPERM
Key Benefits of Aeroperm® Stator Cores for Motors and Generators
Superior Efficiency
Aeroperm® reduces core losses by up to 97% compared to traditional Electric Steel cores, enabling motors and generators to achieve efficiency levels as high as 99%. This means more power and energy are converted into useful work, reducing waste and operational costs.
High Torque and Power Density
With a magnetic saturation of 2.0 Tesla and high permeability, Aeroperm® cores offer a 3% increase in torque density over conventional materials, allowing motors to be more compact and powerful. For generators, this translates to higher power output in a smaller, lighter package.
Reduced System Mass and Cost
By significantly minimising heat generation, Aeroperm® reduces the mass and complexity of cooling systems in both motors and generators. This results in lighter, more efficient designs and reduced overall system costs, crucial for applications where weight, space, and budget are constrained.
Cost-Effective Production
Aeroperm® is manufactured using planar flow casting, a highly efficient process that requires lower energy and capital investment compared to traditional rolling methods. This not only cuts production costs but also simplifies the manufacturing of high-performance cores for motors and generators.
Quickly Scalable Production Processes
Aeroperm® production is designed for rapid scalability. The planar flow casting method allows for easy scaling from pilot to mass production, ensuring that both motor and generator manufacturers can meet rising demand without the need for significant infrastructure investment.
Direct Replacement for Electric Steel Cores
Aeroperm® can replace traditional electric steel cores with minimal design changes.
Revisit System Design Trades in Existing Products
The adoption of Aeroperm® encourages re-evaluation of system design choices in current products for further optimisation.
INDUSTRIES & USE CASES
With electric motors accounting for more than 40% of the world's energy consumption, the use cases for ultra-efficient Aeroperm cores are endless…
Aeroperm® stator cores can be used across a vast range of different industries as outlined below.
Agriculture, Mining & Resource
- Irrigation Systems: Increased motor efficiency reduces energy and maintenance costs
- Automated Farming Equipment: Improved motor torque and reduced system mass enhance machinery reliability
- Grain Handling Machinery: More efficient motors reduce downtime and energy consumption
- Continuous Operation Motors: Reduced core losses save energy and lower maintenance needs
- Extraction Equipment: Improved efficiency lowers operational costs and extends equipment life
- Battery Electric/Hybrid Mobile Plant: Enhanced motor efficiency allows for energy regeneration during braking, increasing system efficiency
- Diesel-Electric Equipment: Improved motor and generator efficiency reduces fuel consumption and emissions
Aerospace & Defence
- Pumps and Compressors: Lighter, more efficient motors reduce fuel and energy consumption
- Actuators: Lower motor weight increases payload and range capabilities
- Drones: Higher motor efficiency extends flight time and operational range
- Vehicles: Lighter motors reduce energy consumption, enhancing endurance in the field
Automotive & Transport
(Buses, Trucks, Rail)
- Passenger & Light Commercial Vehicles: Enhanced motor efficiency extends the driving range and reduces battery size, lowering system costs
- Hybrid Vehicles: Improved power generation efficiency decreases fuel use and emissions
- Electric & Diesel-Electric Vehicles: More efficient motors reduce fuel consumption, emissions, and operational costs while improving reliability, and increased energy regeneration enhances overall system efficiency
Manufacturing, Industrial & HVAC
- Continuous Operation Motors: Reduced core losses save energy and lower maintenance needs
- Conveyor Systems & Industrial Machinery: Improved motor torque density allows for more compact and efficient machinery, reducing energy use and maintenance
- Air Conditioning & Ventilation: Enhanced motor efficiency reduces energy consumption and system size
Power Generation &
Oil and Gas
- Fossil Fuel Generators: Reduced core losses lower fossil fuel consumption and thermal stress, extending system life and reducing emissions
- Wind Turbines: Improved generator efficiency increases power output and system reliability
- Pumps and Compressors: Increased motor efficiency improves reliability and reduces energy consumption in critical operations
Household Appliances &
Power Tools
- Cordless Vacuum Cleaners: Aeroperm® cores improve motor efficiency, leading to longer battery life and more powerful suction
- Cordless Power Tools: Lighter, more efficient motors extend battery life, improving ergonomics and reducing downtime
